EVALUASI DEFECT PRODUK SARUNG ATBM BERBASIS PENDEKATAN GREY FMEA DAN RCA
Abstract
Product quality is a crucial factor in maintaining business continuity by implementing essential processes. The traditional production process of a sarong involves non-machined looms (ATBM), which can lead to defects that reduce the quality of the sarongs. This research aims to evaluate the occurrence of defects throughout the ATBM sarong production process using the Grey-FMEA and RCA approaches. The results of the Grey FMEA method showed that defects occurred in woven sarongs due to the sheath-cutting error and color mixing score during the thread dyeing process. The factor causing the defect is the error in cutting long and short woven sarongs differently due to a mismatch in the pattern of the woven sarong. Therefore, the proposed improvement is that artisans should concentrate on making woven sarongs. Analysis of the causes of sheath defects in the color mixing process during the yarn dyeing process found that poor quality paint and yarn affected the process of dye absorption into the yarn. The proposed improvement includes quality dye and thread raw materials that should be provided so that quality products will be produced.References
Y. H. Nuraidin, F. Arina, and P. Ferro Ferdinant, “Usulan Perawatan Mesin Compressor Unit C Dengan Metode Reliability Centered Maintenance (RCM) Di PT.XYZ,” 2017.
W. Chen, B. Yang, and Y. Liu, “An integrated QFD and FMEA approach to identify risky components of products,” Adv. Eng. Informatics, vol. 54, no. October, p. 101808, 2022, doi: 10.1016/j.aei.2022.101808.
G. Y. Astrini, N. A. Imran, and Ardiyanto, “ANALISIS PENGENDALIAN KUALITAS UNTUK MENGURANGI CACAT KAIN SARUNG PADA PROSES PRODUKSI MESIN AIR JET LOOM (AJL) JACQUARD,” Semin. Nas. UNIBA Surakarta 2022, pp. 978–979, 2022.
Y. Alfianto, “Analisis Penyebab Kecacatan Produk Weight A Handle Menggunakan Metode Fault Tree Analysis dan Failure Mode and Effect Analysis sebagai Rancangan Perbaikan Produk,” JIEMS (Journal Ind. Eng. Manag. Syst., vol. 12, no. 2, pp. 71–80, 2019, doi: 10.30813/jiems.v12i2.1493.
A. Lestari and N. A. Mahbubah, “Analisis Defect Proses Produksi Songkok Berbasis Metode FMEA Dan FTA di Home - Industri Songkok GSA Lamongan,” J. Serambi Eng., vol. 6, no. 3, pp. 2197–2206, 2021, doi: 10.32672/jse.v6i3.3254.
A. Hernawan and N. A. Mahbubah, “Integrasi Statistical Process Control dan Failure Mode And Effect Analysis Guna Meminimalisasi Defect Pada Proses Produksi Pipa PVC,” J. Engine Energi, Manufaktur, dan Mater., vol. 5, no. 2, p. 65, 2021, doi: 10.30588/jeemm.v5i2.906.
N. A. Mahbubah, R. Rahmatulloh, and A. Muid, “Evaluation Of Instant Noodle Packaging Quality Using Failure Mode And Effect Analysis Method,” in International Conference on Industrial & Mechanical Engineering and Operations Management, 2021, pp. 1024–1033. [Online]. Available: http://ieomsociety.org/ieom/dhaka2021-proceedings/
A. Esmailzadeh et al., “Risk Assessment in Quarries using Failure Modes and Effects Analysis Method (Case study: West-Azerbaijan Mines),” J. Min. Environ., vol. 13, no. 3, pp. 715–725, 2022, doi: 10.22044/jme.2022.12117.2209.
G. Minguito and J. Banluta, “Risk management in humanitarian supply chain based on FMEA and grey relational analysis,” Socioecon. Plann. Sci., vol. 87, no. PB, p. 101551, 2023, doi: 10.1016/j.seps.2023.101551.
A. Ito et al., “Improved root cause analysis supporting resilient production systems,” J. Manuf. Syst., vol. 64, no. July, pp. 468–478, 2022, doi: 10.1016/j.jmsy.2022.07.015.
Rosnani Ginting dan Richard Spencer, “Perancangan Sistem Pendukung Keputusan Terhadap Penjadwalan Maintenance dengan Metode Reliability Centered Maintenance dan Grey TALENTA Conference Series Perancangan Sistem Pendukung Keputusan Terhadap Penjadwalan Maintenance dengan Metode Reliability Cen,” vol. 3, no. 2, 2020, doi: 10.32734/ee.v3i2.982.
C. Ünlükal, M. Şenel, and B. Şenel, “Risk Assessment with Failure Mode and Effects Analysis and Grey Relational Analysis Method in Plastic Injection Process,” ITM Web Conf., vol. 22, p. 01023, 2018, doi: 10.1051/itmconf/20182201023.
F. M.T., & Sulistiyowati,W, “PENGURANGAN DEFECT PADA PRODUK SEPATU DENGAN MENGINTEGRASIKAN STATISTICAL PROCESS CONTROL (SPC) DAN ROOT CAUSE ANALYSIS (RCA) STUDI KASUS PT. XYZ,” SPEKTRUM Ind., vol. 16, no. 1, p. 29, 2018, doi: 10.12928/si.v16i1.9778.
F. Rafsyan Zani and H. Supriyanto, “Analisis Perbaikan Proses Pengemasan Menggunakan Metode Root Cause Analysis Dan Failure Mode and Effect Analysis Dalam Upaya Meningkatkan Kualitas Produk Pada Cv. Xyz,” Semin. Nas. Sains dan Teknol. Terap., p. 141, 2021.
M. Rizki and A. Saputra, “Analisa Risiko Supply Chain Management dengan Metode Grey Failure Mode and Effect Analysis dan Root Cause Analysis di PT Pertamina Fuel Terminal Meulaboh,” J. Serambi Eng., vol. 7, no. 1, pp. 2783–2790, 2022, doi: 10.32672/jse.v7i1.3888.
T. AlKautsar and A. Saputra, “Analysis of Boiler Start-Up Failure Risk with Grey FMEA and RCA Methods in Pt. PLTU Nagan Raya,” J. Inotera, vol. 7, no. 2, pp. 109–119, 2022, doi: 10.31572/inotera.vol7.iss2.2022.id181.
I. S. Haq and M. A. Purba, “Kajian Penyebab Kerusakan Door Packing pada Tabung Sterilizer Menggunakan Metode Root Cause Analysis (RCA) di Sungai Kupang Mill,” J. Vokasi Teknol. Ind., vol. 2, no. 2, 2020, doi: 10.36870/jvti.v2i2.177.
SIGMA TEKNIKA menggunakan perjanjian lisensi eksklusif. Penulis akan mempertahankan hak cipta bersama hak penggunaan ilmiah dan Universitas Riau Kepulauan akan diberikan hak penerbitan dan distribusi.
Akses penulis terbuka mempertahankan hak cipta dari makalah mereka, dan semua artikel terbuka didistribusikan di bawah syarat-syarat Lisensi Pengaitan Creative Commons (CC-BY), yang memungkinkan orang lain mendistribusikan dan menyalin artikel asalkan karya asli dikutip dengan benar.
Pengguna tidak dapat mewakili penulis sebagai dukungan adaptasi artikel mereka, dan tidak mengubah artikel sedemikian rupa untuk merusak kehormatan atau reputasi penulis.
SIGMA TEKNIKA uses an exclusive license agreement. The author will defend the copyright along with the scientific use rights and Riau Kepulauan University will be given the rights to issue and distribute.
Open author access retains the copyright of their paper, and all open articles are distributed under the terms of the Creative Commons Attribution License (CC-BY), which allows others to distribute and copy articles provided the original work is properly quoted.
Users cannot represent authors as support for the adaptation of their articles and do not change articles in such a way as to damage the honor or reputation of the author.